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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of industrial robotics ecosystems.
  • Communication standards: OPC UA, Modbus, and Profinet.
  • The roles of ROS and PLC in automation environments.

ROS-PLC Communication and Integration

  • Understanding ROS topics, services, and messages.
  • Basics of PLC programming for ROS connectivity.
  • Leveraging OPC UA and MQTT for interoperability.

Setting Up the Integration Environment

  • Installing and configuring ROS 2 and Codesys.
  • Establishing network connectivity between the robot and PLC.
  • Building communication bridges between systems.

Control and Coordination of Industrial Robots

  • ROS-based motion control for robotic arms.
  • PLC signal mapping for task synchronization.
  • Coordinated operation between robots and machine processes.

Digital Twins and Virtual Commissioning

  • Concept and architecture of digital twins in automation.
  • Simulating production lines using Gazebo or Unity Reflect.
  • Real-time feedback loops between physical and digital environments.

Data Acquisition, Monitoring, and Optimization

  • Collecting telemetry data from PLCs and sensors.
  • Analyzing performance data using Python or ROS tools.
  • Optimizing robotic workflows through predictive analytics.

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and libraries.
  • Integration of machine vision and AI-based quality inspection.
  • Security and maintenance considerations for ROS-PLC systems.

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell.
  • Connecting the simulation with PLC control logic.
  • Testing synchronization and optimization in real time.

Summary and Next Steps

Requirements

  • Familiarity with industrial automation concepts and PLC systems.
  • Experience with Python programming or ladder logic.
  • Basic understanding of robotics and control communication protocols.

Audience

  • Automation engineers involved in the development or maintenance of robotic systems.
  • Systems integrators working on ROS-PLC communication implementations.
  • Professionals engaged in digital twin or industrial simulation environments.
 28 Hours

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