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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of the industrial robotics ecosystem
  • Communication standards including OPC UA, Modbus, and Profinet
  • The roles of ROS and PLCs within automation environments

ROS-PLC Communication and Integration

  • Exploring ROS topics, services, and message structures
  • Foundational PLC programming concepts for ROS connectivity
  • Leveraging OPC UA and MQTT to ensure interoperability

Setting Up the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Establishing network connections between the robot and PLC
  • Creating communication bridges to link disparate systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals to ensure task synchronization
  • Achieving coordinated operations between robots and machine processes

Digital Twins and Virtual Commissioning

  • Understanding the concept and architecture of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Facilitating real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Gathering telemetry data from PLCs and various sensors
  • Analyzing performance metrics with Python or ROS-specific tools
  • Enhancing robotic workflows through the application of predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and associated libraries
  • Incorporating machine vision and AI-driven quality inspection systems
  • Addressing security protocols and maintenance strategies in ROS-PLC systems

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation environment with PLC control logic
  • Conducting real-time tests for synchronization and optimization

Requirements

  • Working knowledge of industrial automation and PLC systems
  • Proficiency in Python or ladder logic programming
  • Fundamental understanding of robotics and control communication protocols

Target Audience

  • Automation engineers involved in developing or maintaining robotic systems
  • Systems integrators responsible for ROS-PLC communication implementation
  • Professionals specializing in digital twin or industrial simulation environments
 28 Hours

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